products details

Home Products

Custom Forging Parts OEM ODM Blasting, Polishing, Powder Coating Metal Forging

Name: Custom Forging Parts OEM ODM Blasting, Polishing, Powder Coating Metal Forging
Brand: Zhongshan Shanfeng CNC Welding Aluminum Products Co., Ltd.
SKU: There is no specific model. The production of all products is processed according to the CAD drawings provided by customers.
Availability: InStock

Brand Name:	Product's brand provided at your need.
Model Number:	There is no specific model. The production of all products is processed according to the CAD drawings provided by customers.
MOQ:	It depends on the actual situation of the product.
Price:	It depends on the quantity of the products and the production and processing technology.
Delivery Time:	Generally, it is within one month. The actual situation shall be subject to the quantity of the order and the degree of difficulty of the product production process.
Payment Terms:	T/T

Detail Information

Product Description

Detail Information

Place of Origin:

China Mainland

Certification:

CE, FCC, AAMA, 9001，

Model Number:

OEM

Product Name:

Custom Forging Parts

Standard:

GB ASTM AISI DIN BS

Material:

Metal

Tolerance:

Customer's Drawing Request

Process:

Forging +Machining(if Need)+surface Treatment

Surface Treatment:

Blasting, Polishing, Powder Coating, Zinc Plating, Chrome Plating

Service:

OEM ODM

Packaging Details:

It depends on the actual requirements of the product.

Supply Ability:

Depends on customer's order. Both small quantities and large quantities can be provided.

Highlight:

Polishing Custom Forging Parts

OEM Custom Forging Parts

Product Description

Aluminum Forging: In - depth Analysis of Applications, Product Characteristics, and Market Demand

Aluminum forging stands as a cornerstone in modern manufacturing, a highly sophisticated process that shapes aluminum alloys under substantial compressive forces and elevated temperatures. This meticulous process endows final products with distinctive attributes, positioning them as the preferred choice across a multitude of industries.

1. Products Requiring Aluminum Forging Process

1.1 Aerospace Components

The aerospace industry leans heavily on aluminum forgings for critical structural and functional elements. In the Boeing 787 Dreamliner, approximately 20% of its structural components are forged aluminum, including wing spars and fuselage frames. These components leverage the material's exceptional strength - to - weight ratio, reducing the aircraft's overall weight by up to 20% compared to traditional materials. As Airbus research indicates, a 1% reduction in aircraft weight can yield a 0.7 - 0.8% improvement in fuel efficiency, making aluminum forgings integral to the aerospace sector's quest for sustainability and performance.

1.2 Automotive Parts

Automotive manufacturers increasingly turn to aluminum forging for high - performance components. In high - end sports cars like the Lamborghini Huracán, forged aluminum wheels are standard, reducing unsprung weight by up to 15%. This not only enhances handling and acceleration but also improves braking performance. Engine blocks and transmission cases in modern vehicles, such as the latest hybrid and electric models, are often forged from aluminum alloys to reduce weight and increase power - to - weight ratios, contributing to better fuel economy and lower emissions.

1.3 Defense Equipment

Defense applications demand components that can endure extreme conditions, and aluminum forgings fit the bill perfectly. In military tanks like the M1 Abrams, forged aluminum suspension parts can withstand up to 100,000 pounds of pressure, ensuring reliable operation in the most rugged terrains. Military aircraft, such as the F - 35 Lightning II, utilize aluminum forgings in wing structures and engine mounts, providing high strength and resistance to fatigue under intense maneuvering.

1.4 Sporting Goods

High - end sporting equipment benefits significantly from aluminum forging. For example, Callaway's top - of - the - line golf club heads, forged from 6061 - T6 aluminum alloy, feature optimized geometries that increase the sweet spot area by 20% compared to cast counterparts. Bicycle frames made through aluminum forging, like those from Specialized, offer a stiffness - to - weight ratio that enables cyclists to achieve higher speeds with less effort.

2. Characteristics and Advantages of Products Manufactured by Aluminum Forging

2.1 High Strength and Stiffness

Aluminum forgings boast remarkable strength - to - weight and stiffness - to - weight ratios. The forging process refines the grain structure of aluminum alloys, aligning the grains to enhance mechanical properties. Compared to cast aluminum parts, forged components can withstand 30 - 50% higher loads without deformation, making them ideal for applications where structural integrity is paramount.

2.2 Superior Fatigue Resistance

The aligned grain structure and near - flawless internal quality of forged aluminum products result in superior fatigue resistance. Research shows that forged aluminum components can have a fatigue life 2 - 3 times longer than cast components. For instance, in aircraft wing structures, forged aluminum parts can endure millions of stress cycles without failure, ensuring long - term reliability.

2.3 Dimensional Accuracy and Consistency

Modern aluminum forging, combined with advanced die - making technologies, achieves exceptional dimensional accuracy. Tolerances can be held within ±0.05 mm for most components, reducing the need for extensive post - processing. This consistency not only saves production time but also cuts costs by minimizing material waste.

2.4 Corrosion Resistance

Aluminum alloys inherently offer good corrosion resistance, and the forging process further enhances this property. The dense microstructure formed during forging provides an additional barrier against environmental factors. In marine applications, for example, forged aluminum parts can last up to 10 years longer than non - forged equivalents without significant corrosion.

3. Role of Aluminum Forging in Aluminum Product Processing

Aluminum forging is a transformative process within the aluminum product industry. It acts as a bridge between raw material suppliers and end - product manufacturers, adding significant value by converting basic aluminum alloys into high - performance components. Unlike casting or machining, forging optimizes the material's properties, enabling the production of parts that meet the exacting standards of high - end industries.

In the aluminum product value chain, forging provides customized solutions for complex - shaped components. It allows manufacturers to tailor the mechanical properties of the final product to specific application requirements, ensuring optimal performance and reliability.

4. Market Demand for Aluminum Forging

The global demand for aluminum forging is on a robust upward trajectory. Driven by the growth of the aerospace and automotive industries, as well as the increasing adoption of lightweight materials, the market is projected to expand at a CAGR of 6.5% from 2024 to 2030, according to a recent market research report by Grand View Research.

In the aerospace sector, the rising demand for new commercial aircraft, especially from emerging economies, and the continuous modernization of military aviation fleets are key growth drivers. In the automotive industry, the rapid development of electric vehicles, which require lightweight components to maximize battery range, is fueling the demand for forged aluminum parts. Additionally, the growing popularity of high - end consumer products further contributes to the market's expansion.

5. Aluminum Forging Process Precision Data

The following table showcases the key precision data associated with the aluminum forging process, highlighting its technical capabilities and the quality of the resulting products:

Parameter

Data Range

Significance

Forging Temperature

350 - 550°C

Determines the malleability of the aluminum alloy, influencing the forging process and final product properties

Forging Pressure

100 - 1000 MPa

Controls the deformation of the material, ensuring proper shaping and grain refinement

Dimensional Tolerance

±0.05 - 0.2 mm

Indicates the precision of the forging process, reducing the need for additional machining operations

Grain Size

10 - 50 μm

Affects the mechanical properties of the forged product; smaller grain sizes generally result in higher strength and better fatigue resistance

Tensile Strength

300 - 600 MPa

Measures the maximum stress the forged aluminum can withstand before breaking, a critical indicator of product durability

Yield Strength

250 - 550 MPa

Represents the stress at which the material begins to deform plastically, important for applications where permanent deformation must be avoided

In conclusion, aluminum forging is an indispensable and highly specialized manufacturing process in the modern industrial landscape. Its ability to produce components with exceptional mechanical properties, precise dimensions, and superior corrosion resistance makes it essential for a wide array of applications. As industries continue to evolve and demand for high - performance, lightweight products grows, the importance and market demand for aluminum - forged products are set to soar in the coming years.

Tags:

aluminium machined components

anodizing aluminum parts

machined auto parts

Automotive Aluminum Forging High Heat Resistance Resilience Aluminium Cnc Machining Parts

Get Best Price

Corrosion Resistant Anodizing Aluminium Forging Heat Resistant Forged Aluminum Parts

Get Best Price

High Strength Aluminum Alloy Aluminum Forging Hot Forging Aluminium Machined Components

Get Best Price

OEM High Durability Aluminium Alloy Forging Customized Hot Forging Aluminum

Get Best Price

Mechanical Metal Aluminum Forging OEM Aluminum CNC Machining Service

Get Best Price

Precise Metal Aluminium Cold Forging Components Precise Metal Components

Get Best Price

Castings Mechanical Mechanical Parts Aluminum Die Forging Cnc Turning Machining

Get Best Price

High Precision High Consistency Aluminum Forging Custom Aluminum Parts

Get Best Price

Products Details

Home Products

Aluminum Forging

Custom Forging Parts OEM ODM Blasting, Polishing, Powder Coating Metal Forging

All Category

CNC Aluminium Parts

CNC Machining Parts

Metal Welding Parts

CNC Laser Cutting

Aluminum Forging

Pipe Bending Welding

Aluminum Extrusion Parts

Anodized Aluminum Parts

Precision Casting

Aluminum Stamping

Aluminium Spray Painting

Aluminum Polishing

Aluminum Electroplating

Shot Peening

Custom Forging Parts OEM ODM Blasting, Polishing, Powder Coating Metal Forging

Brand Name:	Product's brand provided at your need.
Model Number:	There is no specific model. The production of all products is processed according to the CAD drawings provided by customers.
MOQ:	It depends on the actual situation of the product.
Price:	It depends on the quantity of the products and the production and processing technology.
Packaging Details:	It depends on the actual requirements of the product.
Payment Terms:	T/T

Detail Information

Product Description

Detail Information

Place of Origin:

China Mainland

Brand Name:

Product's brand provided at your need.

Certification:

CE, FCC, AAMA, 9001，

Model Number:

There is no specific model. The production of all products is processed according to the CAD drawings provided by customers.

Model Number:

OEM

Product Name:

Custom Forging Parts

Standard:

GB ASTM AISI DIN BS

Material:

Metal

Tolerance:

Customer's Drawing Request

Process:

Forging +Machining(if Need)+surface Treatment

Surface Treatment:

Blasting, Polishing, Powder Coating, Zinc Plating, Chrome Plating

Service:

OEM ODM

Minimum Order Quantity:

It depends on the actual situation of the product.

Price:

It depends on the quantity of the products and the production and processing technology.

Packaging Details:

It depends on the actual requirements of the product.

Delivery Time:

Generally, it is within one month. The actual situation shall be subject to the quantity of the order and the degree of difficulty of the product production process.

Payment Terms:

T/T

Supply Ability:

Depends on customer's order. Both small quantities and large quantities can be provided.

Highlight:

Polishing Custom Forging Parts

OEM Custom Forging Parts

Product Description

Aluminum Forging: In - depth Analysis of Applications, Product Characteristics, and Market Demand

Aluminum forging stands as a cornerstone in modern manufacturing, a highly sophisticated process that shapes aluminum alloys under substantial compressive forces and elevated temperatures. This meticulous process endows final products with distinctive attributes, positioning them as the preferred choice across a multitude of industries.

1. Products Requiring Aluminum Forging Process

1.1 Aerospace Components

The aerospace industry leans heavily on aluminum forgings for critical structural and functional elements. In the Boeing 787 Dreamliner, approximately 20% of its structural components are forged aluminum, including wing spars and fuselage frames. These components leverage the material's exceptional strength - to - weight ratio, reducing the aircraft's overall weight by up to 20% compared to traditional materials. As Airbus research indicates, a 1% reduction in aircraft weight can yield a 0.7 - 0.8% improvement in fuel efficiency, making aluminum forgings integral to the aerospace sector's quest for sustainability and performance.

1.2 Automotive Parts

Automotive manufacturers increasingly turn to aluminum forging for high - performance components. In high - end sports cars like the Lamborghini Huracán, forged aluminum wheels are standard, reducing unsprung weight by up to 15%. This not only enhances handling and acceleration but also improves braking performance. Engine blocks and transmission cases in modern vehicles, such as the latest hybrid and electric models, are often forged from aluminum alloys to reduce weight and increase power - to - weight ratios, contributing to better fuel economy and lower emissions.

1.3 Defense Equipment

Defense applications demand components that can endure extreme conditions, and aluminum forgings fit the bill perfectly. In military tanks like the M1 Abrams, forged aluminum suspension parts can withstand up to 100,000 pounds of pressure, ensuring reliable operation in the most rugged terrains. Military aircraft, such as the F - 35 Lightning II, utilize aluminum forgings in wing structures and engine mounts, providing high strength and resistance to fatigue under intense maneuvering.

1.4 Sporting Goods

High - end sporting equipment benefits significantly from aluminum forging. For example, Callaway's top - of - the - line golf club heads, forged from 6061 - T6 aluminum alloy, feature optimized geometries that increase the sweet spot area by 20% compared to cast counterparts. Bicycle frames made through aluminum forging, like those from Specialized, offer a stiffness - to - weight ratio that enables cyclists to achieve higher speeds with less effort.

2. Characteristics and Advantages of Products Manufactured by Aluminum Forging

2.1 High Strength and Stiffness

Aluminum forgings boast remarkable strength - to - weight and stiffness - to - weight ratios. The forging process refines the grain structure of aluminum alloys, aligning the grains to enhance mechanical properties. Compared to cast aluminum parts, forged components can withstand 30 - 50% higher loads without deformation, making them ideal for applications where structural integrity is paramount.

2.2 Superior Fatigue Resistance

The aligned grain structure and near - flawless internal quality of forged aluminum products result in superior fatigue resistance. Research shows that forged aluminum components can have a fatigue life 2 - 3 times longer than cast components. For instance, in aircraft wing structures, forged aluminum parts can endure millions of stress cycles without failure, ensuring long - term reliability.

2.3 Dimensional Accuracy and Consistency

Modern aluminum forging, combined with advanced die - making technologies, achieves exceptional dimensional accuracy. Tolerances can be held within ±0.05 mm for most components, reducing the need for extensive post - processing. This consistency not only saves production time but also cuts costs by minimizing material waste.

2.4 Corrosion Resistance

Aluminum alloys inherently offer good corrosion resistance, and the forging process further enhances this property. The dense microstructure formed during forging provides an additional barrier against environmental factors. In marine applications, for example, forged aluminum parts can last up to 10 years longer than non - forged equivalents without significant corrosion.

3. Role of Aluminum Forging in Aluminum Product Processing

Aluminum forging is a transformative process within the aluminum product industry. It acts as a bridge between raw material suppliers and end - product manufacturers, adding significant value by converting basic aluminum alloys into high - performance components. Unlike casting or machining, forging optimizes the material's properties, enabling the production of parts that meet the exacting standards of high - end industries.

In the aluminum product value chain, forging provides customized solutions for complex - shaped components. It allows manufacturers to tailor the mechanical properties of the final product to specific application requirements, ensuring optimal performance and reliability.

4. Market Demand for Aluminum Forging

The global demand for aluminum forging is on a robust upward trajectory. Driven by the growth of the aerospace and automotive industries, as well as the increasing adoption of lightweight materials, the market is projected to expand at a CAGR of 6.5% from 2024 to 2030, according to a recent market research report by Grand View Research.

In the aerospace sector, the rising demand for new commercial aircraft, especially from emerging economies, and the continuous modernization of military aviation fleets are key growth drivers. In the automotive industry, the rapid development of electric vehicles, which require lightweight components to maximize battery range, is fueling the demand for forged aluminum parts. Additionally, the growing popularity of high - end consumer products further contributes to the market's expansion.

5. Aluminum Forging Process Precision Data

The following table showcases the key precision data associated with the aluminum forging process, highlighting its technical capabilities and the quality of the resulting products:

Parameter

Data Range

Significance

Forging Temperature

350 - 550°C

Determines the malleability of the aluminum alloy, influencing the forging process and final product properties

Forging Pressure

100 - 1000 MPa

Controls the deformation of the material, ensuring proper shaping and grain refinement

Dimensional Tolerance

±0.05 - 0.2 mm

Indicates the precision of the forging process, reducing the need for additional machining operations

Grain Size

10 - 50 μm

Affects the mechanical properties of the forged product; smaller grain sizes generally result in higher strength and better fatigue resistance

Tensile Strength

300 - 600 MPa

Measures the maximum stress the forged aluminum can withstand before breaking, a critical indicator of product durability

Yield Strength

250 - 550 MPa

Represents the stress at which the material begins to deform plastically, important for applications where permanent deformation must be avoided

In conclusion, aluminum forging is an indispensable and highly specialized manufacturing process in the modern industrial landscape. Its ability to produce components with exceptional mechanical properties, precise dimensions, and superior corrosion resistance makes it essential for a wide array of applications. As industries continue to evolve and demand for high - performance, lightweight products grows, the importance and market demand for aluminum - forged products are set to soar in the coming years.

Tags:

Parameter	Data Range	Significance
Forging Temperature	350 - 550°C	Determines the malleability of the aluminum alloy, influencing the forging process and final product properties
Forging Pressure	100 - 1000 MPa	Controls the deformation of the material, ensuring proper shaping and grain refinement
Dimensional Tolerance	±0.05 - 0.2 mm	Indicates the precision of the forging process, reducing the need for additional machining operations
Grain Size	10 - 50 μm	Affects the mechanical properties of the forged product; smaller grain sizes generally result in higher strength and better fatigue resistance
Tensile Strength	300 - 600 MPa	Measures the maximum stress the forged aluminum can withstand before breaking, a critical indicator of product durability
Yield Strength	250 - 550 MPa	Represents the stress at which the material begins to deform plastically, important for applications where permanent deformation must be avoided